DESCRIPTION
The gearbox and final drive gears are in a single unit,
contained in an aluminium casing mounted forward of the
engine unit.
The casing can be separated into four parts, mounting
cover, gearbox casing, hypoid casing and clutch housing.
The gearbox provides four forward speeds and reverse,
with synchro mesh action on all forward gears. Gear
change is by a floor mounted gear lever, which through a
shaft actuates selector shafts and forks in the main casing.
Hypoid final drive gears are employed, the shaft of the
hypoid pinion being the gearbox output shaft.
Drive is transmitted from the clutch through a clutch
shaft which is connected via a splined muff to the gearbox
input shaft gear cluster. The two shafts are prevented
from pulling apart by a stud screwed into the end of each
shaft. The splined muff is retained by a circlip.
The gearbox input shaft gear cluster which is mounted
uppermost in the casing is supported at the inner end on
needle roller bearings and at the outer end on a ball race
which is located in the casing by a circlip. A reverse
wheel is splined to the outer end of the input shaft gear
cluster and the assembly is secured by a nut.
Mounted below the in put shaft gear cluster, and supported
by taper roller bearings, is the combined gearbox output
shaft and hypoid pinion. The shaft carries the driven gears
and synchro hubs. The 1st, 2nd, 3rd and 4th driven gears
are in constant mesh with the input shaft gear cluster,
and are free to rotate on the gearbox output shaft when
in the neutral position. The gears rotate on Oilite bronze
bushes.
The 1st and 2nd speed synchro hub is splined to the
gearbox output shaft, the 3rd and 4th synchro hub is
keyed to the gearbox output shaft. A baulking ring is
fitted between each gear wheel and synchro hub. A
reverse wheel is splined to the outer end of the gearbox
output shaft and the assembly is secured by a nut.
The axial position of the output pinion relative to the
crown wheel is determined by shims between the casing
and inner bearing.
The position of the gears on the gearbox output shaft
is determined by washers of selective thickness between
the inner bearing and 1 st speed wheel, between the 2nd
and 3rd speed wheels and between the 4th speed wheel
and the outer bearing. A washer of selective thickness is also interposed at this
point to control the bearing preload.
Three selector shafts (1st/2nd, 3rd/4th, and a Reverse)
are located below the gearbox output shaft. Pinned
to the 1st/2nd and 3rd/4th selector shafts is a selector
fork. The selector shafts are actuated by a main selector.
An interlock plate and roller prevents the engagement
of two gears at once. A reverse idler wheel is mounted
on a shaft in the end cover, and is actuated by a swinging
lever connected to the reverse selector shaft.
The crown wheel and differential gears are supported on
taper roller bearings in steel bearing housings in the
hypoid casing.
Two short differential shafts are splined and held by
circlips in the differential wheels at their inner ends, and" are splined to differential shaft flanges and secured by
clinch nuts at their outer ends.
Certain models have the circlips deleted, the differential
shaft flanges are an interference fit and are pressed on to
the shaft.
Initial production of this type will be identified by paint
on the clinch nut, but in later; roduction the clinch nut
will be deleted, and the differential shaft will be level
with the face of the flange.
The crown wheel and differential assembly is adjustable
for position laterally and for pre-Ioad of the bearings, by
the inner screwed sleeves which are locked by a wire ring. |